The classifier delivered 33 T. of sand per hour. The total ballmill feed was therefore T. per hr. or 550 per cent, of the original feed. Two Stage Grinding. The object of these tests was to determine the capacity of ballmills when crushing in two stages. The conditions of the test were as follows: First Stage of Ball Milling
WhatsApp: +86 18838072829The bond work index for a meshofgrind of 200 mesh for a rock consisting mainly of quartz is kWh/ton. How much power in kW is needed to reduce the material in a wetgrinding ball mill from an 80% passing size of 1100 µm to an 80% passing size of 80 µm at a capacity of 10 ton/hr? ANSWER: Could you please show the solution?
WhatsApp: +86 188380728298. The bond work index for a meshofgrind of 200 mesh for a rock consisting mainly of quartz is kWH/ton. How much power (in kW) is needed to reduce the material in a wetgrinding ball mill from an 80 percent passing size of 1100 micrometer to an 80 percent passing size of 80 micrometer at a capacity of 10 ton per hour? a.
WhatsApp: +86 18838072829The acceleration factor of the ball or rod mass is a function of the peripheral speed of the mill. Thus. n = c9np/√D, the above equation becomes P = f1 (D²)·f5 (πD c9 np/√D) = cs np As a first approximation, the capacity, T, of a mill may be considered as a function of the force acting inside the mill.
WhatsApp: +86 18838072829Such capacities are expressed in dry tons per hour, based on ¾" x 4 mesh screened feed of medium hard gravel. Mill discharge is generally less than 5% + 4 mesh in wet open circuit operations, for dry grinding work reduce the capacities indicated by approximately 30% to 50%.
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WhatsApp: +86 18838072829However, a rough estimate suggests that a ball mill with a 30tonperhour output capacity could range from 200,000 to million USD. It is advisable to consult with manufacturers or suppliers ...
WhatsApp: +86 18838072829hour per ton of feed (kWh/ton of feed) to reduce a very large particle to such a size that 80% of the product will pass through a 10micrometer, or mm screen. •If Dp is in mm, 𝑊𝑖=𝐾 1 𝐷𝑝𝑝 𝐾 = 𝑊𝑖=𝑊𝑖 I =𝑊𝑖 1 𝑝𝑝 − 1 𝑝 •Values of WI for wet Grinding:
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WhatsApp: +86 18838072829Improper size distribution or filling level of the ball charge can reduce the efficiency of grinding by 520%, amounting to losses of millions per annum for a mill with a capacity of 150 tons/h (Longhurst, 2010).
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WhatsApp: +86 18838072829For the rough work described above it can be relied upon to give a capacity of 4 to 5 tons per square foot when screening to about ½ in. and set at a slope of 25 to 30 degrees to the horizontal. The Type 50 Vibrator requires about 2 for its operation. Screen Capacity. The determination of screen capacity is a very complex subject.
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WhatsApp: +86 18838072829Figures 3a 3b give the power for an autogenous mill. Figures 4a and 4b are for the same size mill with a ball charge of 6% of mill volume (290 lbs. per cubic foot). In the above example the power was calculated for a 30% volume. However, with the same sheets the power can be determined for any volumetric loading from 15% to 35%.
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WhatsApp: +86 18838072829The former required more power than the latter when loaded with the same volume of media, and accordingly did more grinding. At 60 percent speed the rods gave a capacity of surface tons per hour, whereas the best capacity in the ball mill at the same speed (table 13) was surface tons per hour.
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WhatsApp: +86 18838072829The mill charge size distribution at the end of each eight or nine hour test run is finer in the long mill than the short mill. The falloff in circuit capacity or feed rate per unit of length with the longer mill is clearly shown. The long mill is times the length (or volume) of the short mill, but the increase in capacity of the long ...
WhatsApp: +86 18838072829This would make the design capacity for the batching and mixing system tons per hour. We determine that design requirement by dividing the 30 tph/.80 = tph. Let us assume we want to normally make the batches in 3ton sizes, and that most of the formulations have a density of 40 pounds per cubic foot.
WhatsApp: +86 18838072829For the purposes of this example, we will hypothesize that the the crushing index of the hard ore with the increased energy input of kw/t reduces the ball mill feed size to 6,500 micrometers. As a result, the mill output will increase with this reduced size to approximately 77,000 tons per day. The gain in production compared to the 13,000 ...
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WhatsApp: +86 18838072829B) Overflow Discharge Mills operating at low ball fillings slurry may accumulate on top of the ball charge; causing, the Total Charge Filling Level to be higher than the Ball Filling Level. Grate Discharge mills will not face this issue. C) This value represents the Volumetric Fractional Filling of the Voids in between the balls by the ...
WhatsApp: +86 18838072829A volumetric flask of one liter capacity provides the necessary accuracy. In laboratory work the ore should be ground wet to make a suitable pulp. ... Where T = tons of ore per hour. and Q = tons of added water per hour or T = tons of ore (for batch determinations) and Q = tons of added water. ... Original feed may be applied at the ball mill ...
WhatsApp: +86 18838072829Ball Mill Power/Design Price Example #2 In Example this was determined that adenine 1400 HP wet grinder ball mill was required to grind 100 TPH of matter with an Bond Works Catalog of 15 ( guess that mineral type it is ) from 80% passing ¼ inch to 80% passing 100 mesh in closed circuit.
WhatsApp: +86 18838072829The ball consumption for mills delivering a coarse product, all passing 8mesh and containing 10 to 20 per cent, below 200mesh, the mill being run in open circuit, is about ½ lb. per ton for steel balls and 1 lb. for cast composition balls.
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WhatsApp: +86 18838072829The result of this test is known as the Wet Ball Mill (WBM) value. Apparatus The following apparatus is required: ♦ wet ball mill machine, consisting of a watertight steel cylinder, closed at one end, with inside dimensions of ± 3 mm ( ± 1/8 in.) in diameter and ± 3 mm ( ± 1/8 in.) in length.
WhatsApp: +86 18838072829With a typical 6:1 reduction ratio, the power consumption of a large jaw crusher (48 by 60) is approximately tons per horsepowerhour ( t/kWh). Source: Arthur Taggart; The power consumption of a 42inch gyratory crusher is approximately tons per horsepowerhour ( t/kWh). Source: Arthur Taggart
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